Enlarged Radio Pocket Ruck Mod: Install and Setup Guide

By Tactical Tailor | Published: 2026-10-16

Category: How-to Guides

Install the Enlarged Radio Pocket Ruck Mod on your ALICE ruck to fit PRC-117, ASIP, and other manpack radios. Follow these steps for a secure, field-ready setup.

Quick answer

The Enlarged Radio Pocket Ruck Mod replaces the small internal pocket on your ALICE ruck with a larger carrier sized for PRC-117, ASIP, and similar manpack radios. Remove the original pocket, position the mod, secure it with the provided hardware, and test fit your radio before heading to the field. This guide walks through each step with checkpoints to avoid common mistakes.

Why the stock pocket falls short for manpack radios

ALICE rucks were designed decades ago, and their internal pockets were sized for smaller, lighter radios. Modern manpack systems like the PRC-117 and ASIP are bulkier and heavier, so the factory pocket often can't hold them securely or protect them from shifting. The Enlarged Radio Pocket Ruck Mod solves this by replacing that pocket with a larger carrier that accommodates these radios. It's a straightforward upgrade that improves access and stability without altering the rest of your ruck's layout.

Tools and prep before you start

Gather a few basic tools: a seam ripper or small scissors, a marking pen or chalk, a ruler or tape measure, and a sturdy needle and thread or a sewing machine if you prefer to stitch. Some mods may include hardware like rivets or snaps, so check the kit contents. Work in a well-lit area and empty your ruck completely. A common mistake is rushing the removal and accidentally cutting the surrounding fabric. Take your time and only cut the stitches holding the original pocket.

Step-by-step installation

Remove the original pocket: Use a seam ripper to carefully cut the stitches holding the small internal pocket. Work slowly to avoid damaging the main ruck fabric. Pull the pocket away once all stitches are removed. Checkpoint: Inspect the area for loose threads or holes before proceeding.
Position the enlarged carrier: Place the Enlarged Radio Pocket Ruck Mod over the area where the old pocket was. Align it so the opening faces the direction you prefer for access. Mark the mounting points with a pen or chalk. Checkpoint: Ensure the carrier sits flat and doesn't interfere with the ruck's frame or straps.
Secure the mod: Sew or rivet the carrier in place following the marks. If using a sewing machine, use heavy-duty thread and a needle suitable for thick fabric. If hand-sewing, use a backstitch for strength. Attach any provided hardware like snaps or Velcro. Checkpoint: Tug gently on the carrier to confirm it's firmly attached before adding weight.
Test fit your radio: Insert your radio (e.g., PRC-117 or ASIP) into the carrier. Check that it sits securely and doesn't shift when you shake the ruck. Adjust the fit by adding padding if needed, but avoid overstuffing. Checkpoint: Ensure the radio's controls and connectors remain accessible.
Final field check: Load your ruck with typical gear and walk around. Confirm the radio stays in place and doesn't dig into your back. Make any final adjustments to strap tension or padding. Checkpoint: If the radio moves, reinforce the attachment or add a retention strap.

Product facts

Enlarged Radio Pocket Ruck Mod: Fit modern military radios in your ALICE pack. This mod replaces the small internal pocket with an enlarged carrier for PRC-117, ASIP, and other manpack systems. Directly addresses the core limitation of the stock ALICE ruck for radio operators.